Manufacturing

Our manufacturing facilities are designed to meet your specific needs, providing customization options for every end user while ensuring scalability from prototyping to large-scale production.

Here's a closer look at our primary state-of-the-art facility in Colorado:

1. High Production Capacity:

  • Our Primary facility boasts the ability to produce up to 2,000 units per month, ensuring quick turnaround times for your projects.

  • Within just 60 days, we can scale up to a staggering 4,000 units per month, accommodating even the most substantial orders.

  • Secondary and tertiary manufacturing facilities in Texas, Washington, and Ohio; to meet the most demanding volume and surge orders.

2. Specialized Composite Manufacturing Area:

  • Our 12,000 square foot primary composite manufacturing facility is equipped with cutting-edge technology and staffed by skilled professionals dedicated to quality craftsmanship.

3. Metal Fabrication Expertise:

  • With a dedicated 5,000 square foot metal fabrication area, we offer comprehensive solutions for all your armor system needs and integration into existing programs.

4. Advanced Equipment:

  • Two primary redundant Autoclaves ensure precise and efficient composite curing processes.

  • Our 5-axis router enables intricate and precise machining for complex designs.

  • A walk-in oven allows for consistent and controlled heat treatment.

  • We have both 4-axis and 2-axis filament winders (prepreg and wet winder) for composite manufacturing.

  • The FARO Edge ScanArm HD ensures accurate 3D scanning and quality control.

  • A Ply Cutter Table streamlines material preparation.

  • Our sub-zero freezer provides optimal material storage conditions.

  • Milling machines, lathes, and a table saw with a diamond saw blade offer versatility in fabrication.

  • The heated platen press and autofrettage equipment ensure precise and durable product assembly.

At US Armor Forge, we understand that each project is unique. That's why our commitment to customization is at the core of our manufacturing philosophy. Whether you require tailored armor systems for specific applications or need adjustments to meet evolving project requirements, our team is here to collaborate with you every step of the way.

Our capabilities empower us to deliver cutting-edge armor solutions from individual SOF and in theater prototyping to state level orders; we are capable of meeting your needs.

When you choose US Armor Forge, you're choosing a partner that can seamlessly adapt to, and deliver results that exceed expectations.

Contact us today to discuss your project and experience the unparalleled manufacturing capabilities of US Armor Forge. Your protection, our passion.

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